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  • XY4500
XY Injection Moulding Machine

XY4500

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  • XY4500
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XY Series Thermosetting
Injection Molding Machine

This series of injection molding machines adopt composite mold insulation device, special hot kerosene inner circulation cylinder, and are equipped with professionally designed screw components of thermosetting plastics, which are suitable for processing various thermosetting plastics.
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    Super Wide Template Design, Larger Model Circumference

    Large-capacity wide platen designed to meet the customer selection scope.

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XY Series Injection
Molding Machine Configuration

Strong rigidity of the template and stable operation

  • Injection Part

    Double guide pillar support, double cylinder balanced injection, stepless high torque hydraulic motor direct drive screw glue melting device, force-enclosed seating device, high-quality nitrided alloy steel screw and barrel, surface bimetal treatment to extend life, available for A, B, C three diameter screws, with a variety of special injection devices to ensure the injection molding of various materials.

  • Clamping Part

    Slant arrangement of five-pivot toggle typed mechanism, computer, parameter optimized design. Based on the finite element analytic design. The mold plate adopts box typed, and integrated structure of support frameand mold plate. Machine of some types are clip plate integrated and adopot mechanically adjustable and movable plate support to ensure the rigidity and service life of the mould-clamping unit.

  • Hydraulic Part

    With adoption of imported famous brand hydraulic components differential high-speed mold clamping device, multilevel injection control and the system has employed pressure-flow ratio control with reservation of standard core puller. Large machines are fitted with logic cartridge valve system, which has secured the optimized status of machine actions.

  • Electric Unit

    With adoption of imported computer special for injection molding machines, CPU controlled divided process, multigroup mould forming data storage function, multi-point PID material temperature control, injection, pre-molding and mold clamping and unclamping actions are controlled by high-precision electronic ruler to improve the response speed and stability of the control system.

XY Series Servo Energy Saving Injection Molding Machine

Advantages of The Servo Energy Saving Injection Molding Machine

·Servo control, eliminate high pressure throttle, power saving 50%-80% than asynchronous motor + quantitative pump;

·Power saving 30%-50% compared to asynchronous motor+variable pump;

·Quick response, 0-100% liter, speed of < 0.1 sec, 0-100% pressure change;

·The fastest up to 30ms, improve production efficency;

·The precision of control is accurate, the error of repetition precision is 0.1%, and the product is precise;

·High overload capacity, servo torque overload is greater than or equal to 200%;

·State conversion is flexible: speed, torque control flexible switching, smooth;

·Reduce the temperature of hydraulic oil and reduce the amount of cooling water by more than 30%;

·Some occasions do not even need water cooling;

·Reduce the impact of pen and lock mold, prolong hydraulic oil pump, mechanical and mold service life;

·Reduce noise and improve working environment.

Comparison of injection precision

  • Fixed-pump machine
  • Open-loop variable-pump machine
  • Close-loop vanabie-pump machine
  • Servo power-save machine

Power Consumption / hour

  • Fixed-pumpmachine
  • Open-loop variable-pump machine
  • Close-loop variable-pump machine
  • Servo energy-save machines
  • （Energy saving can attain by 80% according to different products）

Servo motor drive system

Due to the adoption of high response servo motor and internal gear pump power system, the maximum output of the injection machine is only 0.05s. Compared with the traditional hydraulic injection molding machine, the response speed of the injection molding machine is obviously faster, which effectively shortens the cycle and improves the production efficiency.

  • Servo power-save machine
  • Fixed-pump machine
  • Vanable-pump machine

Curveof Energy-Saving Machines

  • Curve of fixed pump
  • Curve of fixed pump
  • Curve of servo energy-saving machines
From the above picture, we can see that the output power is adjusted at any time with the load changing, avoiding the waste of energy. In the stage of holding pressure, the servo motor reduces the rotational speed and the energy consumption is very low. Especially in the cooling stage, the motor does not need to work, and the power consumption is 0. According to the different molding process, servo energy saving injection molding machine can save energy and power 20-80% compared with the traditional injection molding machine. According to the above data, when idle time occupies only 1/4 of the total cycle, the energy saving effect is very obvious. Let you really experience the benefits of electricity saving.
XY一I Specification Table
Specification CN XY400 XY500 XY700 XY1000
A B A B A B A B
Injection Unit
Screw Diameter mm 26  28  28  30  32  34  32  35 
Screw L/D Ratio L/D 20  18.6  20  18.7  20  18.8  22  20.1 
Shot Volume(Theoretical) cm³ 50  58  70  80  104  118  133  158 
Injection Weight g 46  53  64  73  95  107  121  144 
Injection Rate g/s 40  50  50  60  80  90  81  97 
Injection Pressure Mpa 189  163  211  184  203  180  203  170 
Screw Speed rpm 0-200 0-200 0-200 240 
Clamping Unit
Clamping Force KN 400  500  700  1000 
Open Stroke mm 235  250  280  320 
Space Between Tie-Bars mm 260×240 290×270 320×300 360×360
Max.Mould Height mm 280  320  350  350 
Min.Mould Height mm 100  120  120  150 
Ejector Stroke mm 55  65  80  90 
Ejector Force KN 22  22  28  30 
Others
Max. Pump Pressure Mpa 14  14  14  16 
Pump Motor Power KW 7.5  7.5  11  15 
Heating Power KW 3.8  4.1  6.1  7.55 
Machine Dimensions(L×w×h) m 2.95×0.9×1.43 3.1×0.95×1.55 3.3×1.0×1.5 3.81×1.19×1.79
Oiltank Cubage L 90  100  120  180 
Machineweight(Approximate) t 1.3  1.5  2.4  2.9 
Platen Dimensions
Mold Space Dimension
Machine Dimensions
XY -I Specification Table
Specification CN XY1200 XY1500 XY1800 XY2200
A B A B C A B C A B C
Injection Unit
Screw Diameter mm 35  38  38  42  45  42  45  50  45  50  55 
Screw L/D Ratio L/D 22  20.2  24.3  22  20.5  23.6  22  19.8  24.5  22  20 
Shot Volume(Theoretical) cm³ 163  192  193  235  270  305  350  432  340  420  510 
Injection Weight g 148  175  176  213  246  277  319  393  310  383  466 
Injection Rate g/s 89  105  94  115  135  138  160  196  124  154  186 
Injection Pressure Mpa 219  186  205  170  147  203  177  143  207  168  139 
Screw Speed rpm 255  210  225  190 
Clamping
Clamping Force KN 1200  1500  1800  2200 
Open Stroke mm 350  380  435  490 
Space Between Tie-Bars mm 410×410 460×460 480×480 530×530
Max.Mould Height mm 380  450  520  530 
Min.Mould Height mm 150  160  180  200 
Ejector Stroke mm 100  120  135  140 
Ejector Force KN 38  50  50  70 
Others
Max.Pump Pressure Mpa 16  16  16  16 
Pump Motor Power KW 15  18.5  22  22 
Heating Power KW 8.2  9.2  12.5  13.6 
Machine Dimensions(L×w×h) m 4.15×1.32×2.00 4.51×1.36×1.87 5.20×1.60×2.00 5.45×1.60×2.20
Oiltank Cubage L 200  265  300  300 
Machineweight(Approximate) t 3.5  4.0  5.3  6.4 
Platen Dimensions
Mold Space Dimension
Machine Dimensions
XY-I SPECIFICATION TABLE
Specification CN XY2700 XY3000 XY3600 XY4000 XY5200
A B C A B C A B A B A B C
Injection Unit
Screw Diameter mm 50  55  60  55  60  65  67  70  70  75  75  80  85 
Screw Lid Ratio L/D 24.2  22  20.2  24  22  20.3  23  22  22  20.5  23.7  22  20.7 
Shot Volume (Theoretical) cm 455  550  655  676  805  945  1181  1289  1428  1639  1727  1965  2218 
Injection Weight g 416  503  600  615  732  859  1076  1175  1258  1539  1560  1788  2018 
Injection Rate g/s 187  227  270  223.5  266  312.2  337  368  357  406  386  442  499 
Injection Pressure Mpa 205  169  142  200  168  143  183  168  180  156  191  168  148 
Screw Speed rpm 210  220  195  150  175 
Clamping Unit
Clamping Force KN 2700  3000  3600  4000  5200 
Open Stroke mm 540  590  660  700  760 
Space Between Tie-Bars mm 580×580 630×630 680×680 730×730 820X800
Max.Mould Height mm 550  630  720  780  810 
Min.Mouldheight mm 200  200  250  280  330 
Ejectorstroke mm 450  150  160  160  240 
Ejector Force KN 70  70  70  126  100 
Others
Max.Pump Pressure Mpa 16  16  16  16  16 
Pump Motor Power Kw 30  37  45  55  75 
Heating Power Kw 15  18.3  24.7  29.3  33 
Machine Dimensions
(L×W×H)		 m 5.82×1.60×2.24 6.11×1.81×2.32 7.08×1.99×2.38 7.8×2.1×2.5 7.74×1.89×2.69
Oiltank Cubage L 380  390  680  750  880 
Machineweight
(Approximate)		 t 7.6  8.3  12.8  14.6  21.0 
Platen Dimensions
Mold Space Dimension
Machine Dimension
XY-I Specification Table
Specification CN XY6000 XY7800 XY10000 XY12000 XY15000
A B C A B C A B C A B C A B C
Injection Unit
Screw Diameter mm 90  95  100  90  95  105  90  100  110  110  115  120  110  120  130 
Screw Lid Ratio L/D 20  19  18  23.2  22  19.9  25.5  23  20.9  23  22  21  25.7  24  22 
Shot Volume
(Theoretical)		 cm 2554  2835  3140  2925  3258  3980  2988  3689  4464  5270  5760  6272  6269  7460  8755 
Injection Weight g 2315  2580  2850  2662  2965  3622  2719  3356  4062  4796  5242  5707  5705  6789  7967 
Injection Rate g/s 552  612  679  587  654  798  590  729  880  793  867  944  790  940  1102 
Injection Pressure Mpa 184  165  149  195  175  143  216  176  146  186  170  156  205  172  146 
Screw Speed rpm 150  115  100  90  90 
Clamping Unit
Clamping Force KN 6000  7800  100000  12000  15000 
Open Stroke mm 870  980  1120  1180  1350 
Space Between Tie-Bars mm 870×870 980×980 1125×1085 1180×1100 1360×1300
Max.Mould Height mm 900  1000  1100  1200  1400 
Min.Mouldheight mm 350  400  400  450  600 
Ejectorstroke mm 250  295  325  325  360 
Ejector Force KN 150  210  210  245  260 
Others
Max.Pump Pressure Mpa 16  16  16  16  16 
Pump Motor Power Kw 37+45 45+45 45+55 55+75 75+75
Heating Power Kw 42.95  59.1  63.9  74.4

12.54×2.66×3.27		 81.9

14.78×2.84×4.13
Machine Dimensions
(L×W×H)		 m 10.2×2.24×2.71 11.20×2.37×2.90 11.82×2.51×3.13
Oiltank Cubage L 900  1250  1700  2100  2900 
Machineweight
(Approximate)		 t 24.2  43  50  60  90 
Platen Dimensions
Mold Space Dimension
Machine Dimensions
XY-II Specification Table
Specification CN XY1400 XY1600-W XY2000-W XY2500-W
A B C A B C A B C A B C
Injection Unit
Screw Diameter mm 38  42  45  42  45  50  45  50  55  50  55  60 
Screw L/D Ratio L/D 22.1  20  18.6  23.5  22  19.8  24.4  22  20  24.2  22  20.1 
Shot Volume
(Theoretical)		 cm³ 193  235  270  339  389  480  358  442  534  500  605  720 
Injection Weight g 176  216  246  308  353  436  325  402  485  455  550  655 
Injection Rate g/s 94  115  132  146  168  207  142  175  213  176  213  277 
Injection Pressure Mpa 205  170  147  175  151  123  180  146  120  200  165  151 
Screw Speed rpm 0-190 0-200 0-200 0-200
Clamping Unit
Clamping Force KN 1400  1600  2000  2500 
Open Stroke mm 380  380  435  490 
Space Between Tie-Bars mm 420×420 465X415 515X465 575X525
Max.Mould Height mm 470  500  560  580 
Min.Mould Height mm 145  160  180  180 
Ejector Stroke mm 120  120  140  160 
Ejector Force KN 38  46  46  77 
Others
Max.Pump Pressure Mpa 16  16  16  16 
Pump Motor Power Kw 18.5  22  22  30 
Heating Power Kw 7.8  11  13  17 
Machine Dimensions
(L×W×H)		 m 4.4×1.33×1.9 4.7×1.36×2 5.1×1.55×2.1 5.8×1.6×2.0
Machine
Weight(Approximate)		 t 4.1  4.5  5.4  7.2 
XY-II Specification Table
Specification CN XY3000-W XY3800-W XY4500-W XY5500-W XY6500-W
A B C A B C A B C D A B C D A B C D
Injection Unit
Screw Diameter mm 55  60  65  70  75  80  70  75  80  85  75  80  85  90  90  95  100  105 
Screw L/D Ratio L/D 24  22  20.3  23.5  22  20.6  23.6  22  20.7  19.4  23.5  20.7  19.6  18.6  23  21  20  19 
Shot Volume
(Theoretical)		 cm³ 712  848  995  1346  1545  1750  1516  1740  1979  2235  1987  2291  2569  2862  2544  2834  3140  3412 
Injection Weight g 648  771  905  1225  1406  1600  1379  1583  1801  2034  1808  2085  2338  2605  2315  2579  2857  3150 
Injection Rate g/s 233  277  325  364  418  476  395  453  516  582  473  607  681  758  550  610  680  750 
Injection Pressure Mpa 240  201  171  191  167  146  226  197  173  153  222  173  154  138  184  165  149  135 
Screw Speed rpm 0-200 0-180 0-180 0-180 149 
Clamping Unit
Clamping Force KN 3000  3800  4500  5500  6500 
Open Stroke mm 560  680  770  900  905 
Space Between Tie-Bars mm 625X575 730X680 780X730 880X820 925x875
Max.Mould Height mm 630  730  780  900  900 
Min.Mould Height mm 220  250  250  300  330 
Ejector Stroke mm 160  180  200  250  295 
Ejector Force KN 77  137  137  166  150 
Others
Max.Pump Pressure Mpa 16  16  16  16  16 
Pump Motor Power Kw 37  45+22 45+22 55+22 75+22
Heating Power Kw 24  35  39  44  42.95 
Machine Dimensions
(L×W×H)		 m 6.3×1.7×2.0 7.4×1.9×2.15 7.8×1.9×2.15 9.3×2.1×2.23 10.2×2.3×2.8
Machine
Weight(Approximate)		 t 9  14  16  20  25 
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